RotoPilot
Gravure Production Suite

Estimate a gravure job before the cylinders are cut.

Upload artwork, review the separations, pick a press for each process and get material, ink and cost in one pass.

  • Colour separations generated from your own PDF, CDR or image
  • Single-layer and multilayer laminate structures
  • Printing, lamination, slitting and pouching costed separately
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RotoPilot
Gravure Production Suite

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7 of 7 jobs shown

New Job

Demo data. Cylinder, ink, time and wastage figures shown here are sample placeholders — the rotogravure calculation engine has not been implemented yet.

Job nameCustomer referenceMachine SubstrateCreated onStatus CylindersInkActions

Overview of estimation activity.

New Job
Active Jobs
18
6 awaiting analysis
Analyses This Month
42 / 100
58 remaining in plan
Machines
5
Gravure presses configured
Current Plan
Professional
Renews 01 Sep 2026
Recent Jobs
Latest estimation jobs across all machines
View all
Job nameMachineSubstrateCylindersStatusCreated onAction
Usage Overview
Artwork analyses — August 2026
Analyses used42 / 100
Storage6.4 / 25 GB
Seats4 / 10
Manage subscription
Quick Actions
1Job Details
2Artwork & Analysis
3Production Configuration
4Estimate Calculation
5Estimate Results
Job Details
Identify the job and the structure it will be built as
Job structure
One printed web on a single substrate, printed and then slit. No lamination or pouching.
pcs
Artwork Upload
Primary input for print parameters and digital separation proofs

DEMO artwork analysis: metadata fields are illustrative. Color plates are pixel-based proofs from the uploaded composite, not production separations.

Drag & drop your artwork here
PDF, PDF-compatible AI, CDR, TIFF, PSD, PNG, JPG
PICKKO FRES ORANGE JUICE 200ml.pdf
application/pdf · 0.52 MB · Uploaded
Artwork Analysis Results
Demo values — review and override every parameter before production setup
Colour Plates
Pixel proofs generated from the uploaded composite

Spot colours requiring review

Spot · Not mapped
Spot colour identified. Define and confirm its mask in a professional RIP before plate production.
Requires mask confirmation

Demo recommendations only. No engineering suitability calculations have been applied.

Machine Selection
Printing and slitting for a single-layer job
Substrate Structure
The material the job runs on
—
Ink & Cylinders
Carried from the reviewed artwork values
Comma-separated; editable
Matches the number of colours reviewed in the artwork step.

DEMO calculation engine: outputs are illustrative placeholders and are not production-accurate.

Estimate Calculation Review
Confirm the job, artwork parameters, and production configuration before calculating
Job
JobCoffee Packaging
Customer—
Customer referenceCUST-CF-1180
Quantity100000 pcs
StructureSingle layer
ArtworkPICKKO FRES ORANGE JUICE 200ml.pdf
Artwork parameters
Print width820 mm
Repeat480 mm
Colours7
Spot coloursRed PMS 186C
OrientationLandscape
Production configuration
MachineBobst RS 6003
SubstrateAluminium Foil 9 Micron
InksCyan, Magenta, Yellow, Black
Cylinders8

DEMO ESTIMATE: these figures are sample placeholders, not approved production calculations.

Estimate Ready
New job
Cylinders—
Material—
Ink—
Cost / piece—

Production Estimation Report

RotoPilot
Production Estimation Report
ABC Packagings Pvt. Ltd. Plot 14, MIDC Industrial Area, Vasai East, Maharashtra 401208
estimation@abcpackagings.com

DEMO REPORT: Not for production costing or cylinder engraving.

Job information
Job nameCoffee Packaging
Customer referenceCUST-CF-1180
Quantity100000 pcs
StructureSingle layer
Artwork—
Print width— mm
Repeat length— mm
Production summary
MachineBobst RS 6003
SubstrateAluminium Foil 9 Micron
Grammage—
Cylinders7
Material1,920 kg
Ink38.25 kg
Machine time4.75 hr
Wastage3.20%
Cost₹ 1,86,500
Cost / piece₹ 0.75

Substrate Structure

PlyMaterialPurposeThicknessGrammageRequiredIn stock

Machines by Process

ProcessMachineRunning time

Cylinder and Colour Details

CylinderColourTypeCMYK buildInkCoverage

Cost Breakdown

ComponentAmount

Warnings / Recommendations

    RotoPilot · Demo report · Not for production use.

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    Platform overview across all customers.

    Recent Customers
    Newest tenants on the platform
    CompanyPlanUsersJobsStatus
    Subscription Overview
    Plans in force
    Recent Activity

    Customers on the platform.

    CompanyPlanUsersJobsUsageLast activeStatusActions

    Customer overview

    Company information
    Master data in use
    What this customer has configured
    ModuleRecords

    Usage against plan limits, per customer.

    CompanyUsersArtwork analysesStorageJobs

    Plans, status and limits.

    CompanyPlanStatusStartedTrial endsUser limitAnalysis limitStorage limit

    Events recorded across the platform.

    WhenCustomerUserEventDetail

    Platform settings

    Billing, plan definitions and platform-wide defaults arrive in Phase 2.

    Your production floor today.

    Output this week
    Pieces produced per day
    Stage progress
    All stages across your jobs
    Stages by process
    Completed against outstanding
    Ink consumed
    Recorded against completed runs

    Pick your process.

    Job

    Job
    Operator
    Required before the job can be started
    Production update
    Recorded against this process
    pcs
    pcs
    Ink used
    Actual consumption, colour by colour
    ColourReferenceActual used
    Chemicals used
    Solvents, adhesives and cleaning consumables
    ChemicalTypeQuantity

    Compare what a job was estimated at against what it actually cost to run.

    JobReferenceProgressPlanned inkActual inkVarianceStatus

    Job comparison

    Estimate against actual
    Quoted at job creation, recorded on the floor
    MeasureEstimatedActualDifferenceVariance
    Time by process
    Planned run time against recorded run time
    ProcessMachineOperatorPlannedActualVarianceStatus
    Consumables recorded
    Ink and chemicals entered by operators
    ItemTypeQuantityValue

    Every job by process, with recorded times.

    JobProcessMachineOperatorStartEndDurationInk usedChemicalsStatus

    Production you have completed.

    JobMachineCompletedStatus

    11 machines — held separately by process, so a multilayer job can draw one from each.

    7 substrates — thickness and density drive the grammage used in costing.

    CodeMaterialThicknessGrammageRateIn stockReorder atStatusActions

    7 inks — the Pantone reference shown here appears on each colour plate.

    ShadeTypeReferenceSwatchCMYK buildRateActions

    6 cylinders

    JobCustomer referenceMachineCylindersEngraving costStatus

    Estimation reports generated from completed jobs.

    ReportJobCustomer referenceMachineCreated onActions

    Organisation details appear on every report. Costing rates feed the estimate calculation.

    Organisation
    Shown on the report letterhead
    Costing Rates
    Replace these demo figures with your own
    ₹/kg
    ₹/cm²
    %
    g/m²